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Tshuab Txiav Pob Zeb Diamond Ntau Hom Rau SiC Sapphire Ultra-Hard Brittle Cov Khoom Siv

Tshuab Txiav Pob Zeb Diamond Ntau Hom Rau SiC Sapphire Ultra-Hard Brittle Cov Khoom Siv Duab Tshwj Xeeb
  • Tshuab Txiav Pob Zeb Diamond Ntau Hom Rau SiC Sapphire Ultra-Hard Brittle Cov Khoom Siv
  • Tshuab Txiav Pob Zeb Diamond Ntau Hom Rau SiC Sapphire Ultra-Hard Brittle Cov Khoom Siv
  • Tshuab Txiav Pob Zeb Diamond Ntau Hom Rau SiC Sapphire Ultra-Hard Brittle Cov Khoom Siv

Kev Piav Qhia Luv:

Lub tshuab txiav pob zeb diamond ntau txoj hlua yog lub tshuab txiav zoo tshaj plaws uas tsim los rau kev ua cov khoom tawv thiab tawg yooj yim. Los ntawm kev siv ntau txoj hlua sib txuas pob zeb diamond, lub tshuab tuaj yeem txiav ntau lub wafers tib lub sijhawm hauv ib lub voj voog, ua tiav ob qho tib si throughput thiab precision.


Cov yam ntxwv

Taw Qhia Rau Multi-Wire Diamond Sawing Tshuab

Lub tshuab txiav pob zeb diamond ntau txoj hlua yog lub tshuab txiav zoo tshaj plaws uas tsim los rau kev ua cov khoom siv tawv thiab tawg yooj yim. Los ntawm kev siv ntau txoj hlua sib txuas pob zeb diamond, lub tshuab tuaj yeem txiav ntau lub wafers tib lub sijhawm hauv ib lub voj voog, ua tiav ob qho tib si throughput thiab precision. Cov thev naus laus zis no tau dhau los ua cov cuab yeej tseem ceeb hauv kev lag luam xws li semiconductors, hnub ci photovoltaics, LEDs, thiab cov khoom siv ceramics siab heev, tshwj xeeb tshaj yog rau cov khoom siv xws li SiC, sapphire, GaN, quartz, thiab alumina.

Piv rau kev txiav ib txoj hlua ib txwm muaj, qhov kev teeb tsa ntau txoj hlua muab ntau kaum mus rau ntau pua daim ib pawg, txo lub sijhawm voj voog thaum tseem khaws qhov tiaj tiaj zoo heev (Ra < 0.5 μm) thiab qhov tseeb ntawm qhov ntev (± 0.02 hli). Nws tus qauv tsim modular sib xyaw ua ke kev nruj hlau tsis siv neeg, cov txheej txheem tuav haujlwm, thiab kev saib xyuas online, ua kom ntseeg tau tias kev tsim khoom mus sij hawm ntev, ruaj khov, thiab ua tiav tag nrho.

Cov Kev Ntsuas Txog Kev Siv Lub Tshuab Txiav Pob Zeb Diamond Ntau Hom

Khoom Cov Lus Qhia Tshwj Xeeb Khoom Cov Lus Qhia Tshwj Xeeb
Qhov loj tshaj plaws ntawm kev ua haujlwm (Square) 220 × 200 × 350 hli Tsav tsheb 17.8 kW × 2
Qhov loj tshaj plaws ua haujlwm (Puag ncig) Φ205 × 350 hli Lub cev muaj zog tsav hlau 11.86 kW × 2
Qhov sib nrug ntawm lub ntxaiv Φ250 ±10 × 370 × 2 axis (hli) Lub cev muaj zog nqa rooj ua haujlwm 2.42 kW × 1
Tus thawj coj tseem ceeb 650 hli Lub cev muaj zog viav vias 0.8 kW × 1
Kev khiav ceev ntawm hlau 1500 m/feeb Kev npaj lub cev muaj zog 0.45 kW × 2
Txoj kab uas hla ntawm cov hlau Φ0.12–0.25 hli Lub cev muaj zog 4.15 kW × 2
Kev ceev ntawm kev nqa 225 hli/feeb Lub cev muaj zog Slurry 7.5 kW × 1
Kev tig ntawm lub rooj siab tshaj plaws ±12° Lub peev xwm ntawm lub tank slurry 300 L
Lub kaum sab xis ntawm lub viav vias ±3° Cov dej txias ntws 200 L/feeb
Zaus ntawm kev sib hloov ~30 zaug/feeb Qhov kub thiab txias raug ±2 °C
Tus nqi pub 0.01–9.99 hli/feeb Kev muab hluav taws xob 335 + 210 (mm²)
Tus nqi pub hlau 0.01–300 hli/feeb Cua compressed 0.4–0.6 MPa
Qhov loj ntawm lub tshuab 3550 × 2200 × 3000 hli Qhov hnyav 13,500 kg

Kev Ua Haujlwm ntawm Multi-Wire Diamond Sawing Tshuab

  1. Kev Txiav Ntau Txoj Hlau
    Ntau cov xov hlau pob zeb diamond txav mus rau qhov ceev sib dhos ua ke txog li 1500 m / feeb. Cov pulleys uas tau coj ua ntej thiab kev tswj hwm qhov nruj ntawm lub voj voog kaw (15–130 N) ua rau cov xov hlau ruaj khov, txo qhov muaj feem yuav hloov pauv lossis tawg.

  2. Kev Pub Noj Thiab Kev Tso Chaw Tseeb
    Kev teeb tsa servo-tsav ua tiav qhov tseeb ±0.005 hli. Kev xaiv laser lossis kev pab pom kev ua kom zoo dua rau cov duab nyuaj.

  3. Kev Txias thiab Kev Tshem Tawm Cov Khib Nyhiab
    Cov dej txias siab ua rau cov khoom tawg tas li thiab ua rau thaj chaw ua haujlwm txias, tiv thaiv kev puas tsuaj los ntawm cua sov. Kev lim dej ntau theem ua rau cov dej txias siv tau ntev dua thiab txo lub sijhawm tsis ua haujlwm.

  4. Lub Platform Tswj Xyuas Ntse
    Cov tsav tsheb servo teb tau zoo (<1 ms) kho qhov ceev ntawm kev pub, kev nruj, thiab kev sib txuas ntawm cov xov hlau. Kev tswj hwm cov zaub mov ua ke thiab kev hloov pauv ib qho nias ua rau kev tsim khoom ntau yooj yim dua.

Cov txiaj ntsig tseem ceeb ntawm Multi-Wire Diamond Sawing Tshuab

  • Kev Tsim Khoom Siab
    Muaj peev xwm txiav tau 50–200 daim wafers ib zaug khiav, nrog rau kev poob kerf <100 μm, txhim kho kev siv cov khoom siv txog li 40%. Throughput yog 5–10 × ntawm cov kab ke ib leeg.

  • Kev Tswj Xyuas Kom Tseeb
    Kev ruaj khov ntawm cov xov hlau hauv ±0.5 N ua kom muaj txiaj ntsig zoo sib xws ntawm ntau yam khoom siv tawg yooj yim. Kev saib xyuas tiag tiag ntawm 10 "HMI interface txhawb nqa kev khaws cia daim ntawv qhia thiab kev ua haujlwm deb.

  • Kev Tsim Kho Yooj Yim, Modular
    Siv tau nrog cov hlau uas muaj txoj kab uas hla ntawm 0.12–0.45 hli rau ntau yam txheej txheem txiav. Kev siv neeg hlau xaiv tau tso cai rau cov kab ntau lawm ua haujlwm tau tag nrho.

  • Kev Ntseeg Siab Qib Kev Lag Luam
    Cov thav duab ua los ntawm cov hlau cam khwb cia/forged uas ua haujlwm hnyav txo qhov kev hloov pauv (<0.01 mm). Cov pulleys uas muaj cov txheej ceramic lossis carbide muab kev pabcuam ntau tshaj 8000 teev.

Multi-Wire Diamond Sawing System rau SiC Sapphire Ultra-Hard Brittle Materials 2

Cov Ntawv Thov ntawm Multi-Wire Diamond Sawing Tshuab

  • Cov khoom siv semiconductorKev txiav SiC rau EV fais fab modules, GaN substrates rau 5G li.

  • Cov khoom siv photovoltaicKev txiav cov silicon wafer ceev ceev nrog ± 10 μm sib xws.

  • LED & OpticsSapphire substrates rau epitaxy thiab precision optical elements nrog <20 μm ntug chipping.

  • Cov Khoom Siv Ua Los Ntawm Av nplaum Siab Tshaj PlawsKev Ua Haujlwm ntawm alumina, AlN, thiab cov ntaub ntawv zoo sib xws rau aerospace thiab thermal management components.

Multi-Wire Diamond Sawing System rau SiC Sapphire Ultra-Hard Brittle Materials 3

 

Multi-Wire Diamond Sawing System rau SiC Sapphire Ultra-Hard Brittle Materials 5

Multi-Wire Diamond Sawing System rau SiC Sapphire Ultra-Hard Brittle Materials 6

Cov Lus Nug Feem Ntau - Tshuab Txiav Pob Zeb Diamond Ntau Hom

Q1: Cov txiaj ntsig ntawm ntau txoj hlua sawing piv rau cov tshuab ib txoj hlua yog dab tsi?
A: Cov kab ke ntau txoj hlua tuaj yeem txiav ntau kaum mus rau ntau pua lub wafers tib lub sijhawm, ua kom muaj txiaj ntsig zoo dua 5–10 ×. Kev siv cov khoom siv kuj siab dua nrog kev poob kerf qis dua 100 μm, ua rau nws zoo tagnrho rau kev tsim khoom loj.

Q2: Cov ntaub ntawv hom twg tuaj yeem ua tiav?
A: Lub tshuab no yog tsim los rau cov ntaub ntawv tawv thiab brittle, suav nrog silicon carbide (SiC), sapphire, gallium nitride (GaN), quartz, alumina (Al₂O₃), thiab txhuas nitride (AlN).

Q3: Qhov tseeb thiab qhov zoo ntawm qhov chaw yog dab tsi?
A: Qhov roughness ntawm qhov chaw tuaj yeem ncav cuag Ra <0.5 μm, nrog qhov tseeb ntawm ± 0.02 hli. Kev tawg ntawm ntug tuaj yeem tswj tau kom <20 μm, ua tau raws li cov qauv kev lag luam semiconductor thiab optoelectronic.

Q4: Cov txheej txheem txiav puas ua rau tawg lossis puas tsuaj?
A: Nrog cov dej txias siab thiab kev tswj hwm qhov nruj kaw, qhov kev pheej hmoo ntawm cov kab nrib pleb me me thiab kev puas tsuaj ntawm kev ntxhov siab raug txo kom tsawg, ua kom ntseeg tau tias cov wafer muaj kev ncaj ncees zoo heev.

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    • Cov Khoom Sib Xws

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