Sapphire Qhov rai Optical iav Customized Loj Mohs hardness 9
Technical specification
Qeb | Parameter | Hom Tus Nqi / Ntau |
Khoom Khoom | Hom khoom | Ib leeg-crystal α-Alumina (Al₂O₃) |
Kev sib kis | 0.15μm ~ 5.5μm | |
Refractive Index | 1.76nm589 ua | |
Thermal Expansion Coefficient | 5.3 × 10⁻⁶ / K @ 20 ° C | |
Thermal conductivity | 25 ~ 35 W / (m·K) | |
Dimensional Parameters | Sab nraud Diameter (OD) | 1mm ~ 300 hli |
Sab hauv Diameter (ID) | 0.5 hli ~ 250mm | |
Phab ntsa Thickness | 0.3 hli ~ 20mm | |
Ntev / Thickness | 0.3 hli ~ 20mm | |
Dimensional kam rau ua | ± 0.1mm (tus qauv), ± 0.01mm (siab-precision) | |
Coaxiality | ≤0.05mm (qib siab precision) | |
Nto tiav | 10/5 (MIL-PRF-13830B) | |
Nto Flatness | L/8 @ 632.8nm | |
Daim ntawv thov | Laser Systems | High-power laser qhov rais, kab noj hniav iav |
Infrared Optics | Thermal duab, missile domes |
Cov yam ntxwv tseem ceeb
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- 1.Material Superiority
· Ultra-High Hardness: Nrog lub Mohs hardness ntawm 9, sapphire outperforms quartz thiab yas, tiv thaiv puas nyob rau hauv industrial sensors thiab LiDAR optics.
· Broad Spectral Transmission: > 85% transmittance from 200nm (UV) to 6μm (mid-IR), enabling multi-spectral applications like UV curing and quantum communication.
· Kev Tiv Thaiv Ib puag ncig: Muaj sia nyob -200 ° C txog 2000 ° C thermal cycling, pH 1-14 chemical raug, thiab hluav taws xob ntau tshaj 10⁶ Gy.
2.Aspheric Design
· Optical Aberration Correction: Non-spherical, free-form, and elliptical geometries tshem tawm spherical aberrations, txhim kho cov duab daws teeb meem (xws li, LiDAR beam divergence txo).
· Complex Integration: Combines infrared qhov rais nrog tshav kub-dissipation qauv rau thermal tswj nyob rau hauv high-power laser systems.
3.Functional Coatings
· Anti-Reflective Coatings (AR): Ua tiav <0.5% reflectivity ntawm e-beam evaporation, boosting efficiency nyob rau hauv 400G optical modules.
· Bandpass Lim: Xaiv kis tau tus mob (piv txwv li, 940nm IR) rau LiDAR thiab quantum systems.
- 1.Material Superiority
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Daim ntawv thov
1.Optical Communication & Laser Systems
· High-Speed Modules: Siv nyob rau hauv 400G / 800G laser diode ntim (xws li Huawei QSFP-DD), kom ntseeg tau tias tsis tshua muaj teeb liab kis tau tus mob.
· Muaj Lasers: Nrog> 10kW / cm² zog ceev hauv CO₂ laser txiav tshuab (xws li, Trumpf TruDisk lasers).
2.Medical Imaging
· Endoscopes: Corrosion resistance nyob rau hauv lub cev kua (piv txwv li, Olympus EVIS LUCERA) rau high-txhais kab mob plab hnyuv.
· Infrared Thermography: Txhim kho lub teeb pom kev qis hauv FLIR T1020 tshuab rau kev tshuaj xyuas hluav taws xob.
3.Aerospace & Kws muaj txuj ci
· Satellite Payloads: Ciaj sia taus -196 ° C rau + 120 ° C thermal extremes nyob rau hauv high-resolution soj ntsuam ntiaj teb (xws li, Gaofen-7 satellite).
· Missile Guide: Infrared windows rau lub hom phiaj nrhiav tau nyob rau hauv high-ceev davhlau (xws li, AIM-120 AMRAAM).
4.Automotive & Industrial Sensing
· LiDAR Systems: Txhim kho kev tshawb nrhiav ntau yam hauv huab cua phem (xws li Velodyne VLP-32C).
· High-Temperature Sensors: Saib xyuas qhov cub (> 1500 ° C) thiab tshuaj reactors (xws li Siemens SITRANS LR250).
5.Quantum Technologies
· Tib-Photon Detectors: Ua kom muaj suab nrov qis, ua haujlwm zoo quantum kev sib txuas lus.
Tuam txhab Services
1. Kev tsim kho kev cai
· Complex Geometries: Txais CAD/3D qauv (STEP/IGES) nrog ± 0.001mm kam rau ua rau cov duab uas tsis yog-tus qauv (xws li, kauv cua sov-dissipation qhov rais).
· Multi-Layer Coatings: Custom AR, bandpass, thiab dichroic filters (piv txwv li, 98% transmittance ntawm 940nm ntawm ion-beam sputtering).
2.Mass Production
· Automated Manufacturing: 500,000+ units / hli nrog 99.5% tawm los, txhawb 7-15 hnub prototypes thiab 30-hnub bulk xaj.
· Quality Assurance: ISO 9001-certified, nrog rau lwm tus neeg validation (surface defects <5μm, transmittance>85%).
3.Technical Support
· Kev Ntsuam Xyuas Tsis Zoo: daws cov txheej txheem delamination los ntawm kev ua kom zoo tshaj plaws (piv txwv li, 850 ° C thermal cycles).
· Lub Sijhawm Warranty: 10-xyoo-laus tub rog-qib kev txhawb nqa nrog txhua xyoo recalibration (xws li, thermal imaging window alignment).
4.Nqi optimization
· Material Innovation: Kyropoulos kev loj hlob txo cov nqi raw khoom los ntawm 30%, ua rau cov neeg siv khoom siv hluav taws xob (xws li, lub koob yees duab lub koob yees duab smartphone).
· Advanced Polishing: Magnetorheological finishing (MRF) ua tiav Ra <1nm nto roughness.
5.Kev sib koom tes thoob ntiaj teb
· R&D Partnerships: Koom tes nrog Tsinghua University ntawm sapphire photonic substrates rau LED efficiency li.
· Cov ntawv pov thawj: RoHS/REACH-raws li, xa tawm mus rau North America, Europe, thiab Asia-Pacific kev lag luam.
Xaus
Sapphire kho qhov muag qhov rais sib koom ua ke cov khoom muaj zog nrog kev tsim qauv yooj yim, teeb tsa cov qauv hauv kev tiv thaiv, kev kho mob, thiab kev sib txuas lus. Engineered los ntawm hluavtaws sapphire (α-Al₂O₃), cov qhov rais no leverage Mohs hardness ntawm 9 thiab thermal stability mus txog 2053 ° C kom ua tau zoo dua cov khoom siv nyob rau hauv huab ib puag ncig. XKH "Material-Process-Service" kev sib xyaw ua ke ua ke nrog cov pob zeb diamond-tig, ion-beam sputtering, thiab AI-driven metrology kom xa cov kev daws teeb meem-los ntawm cov cuaj luaj cuaj luaj nrog rau 2000 ° C thermal shocks rau autoclave-sterilizable endoscopes rau kev kho mob neeg hlau. Los ntawm kev siv ntau txheej DLC txheej thiab xoom-birefringence siv lead ua txiav, peb ua tiav> 99% kev xa tawm ntawm 1550nm rau kev sib txuas lus thiab sub-nanometer nto roughness rau EUV lithography. Muaj ntawv pov thawj rau MIL-PRF-13830B thiab ISO 9001, peb lub qhov rais ua kom muaj kev cuam tshuam hauv quantum sensing (photon-counting detectors) thiab space-grade satellite payloads with 15-year radiation hardness. Los ntawm kev tsim qauv sai sai (5-hnub hloov pauv) thiab cov khoom lag luam thoob ntiaj teb kev nrawm, peb txhawb kev lag luam kom kov yeej cov teeb meem kev lag luam, tsav kev tsim kho tshiab hauv kev ruaj khov, kev ua haujlwm me me, thiab lub luag haujlwm tseem ceeb ntawm kev ntseeg siab thoob ntiaj teb.

